Mechanical Design

We are seeking a skilled Mechanical Design / PCB layout Contractor to lead the chassis and mechanical system design for a next-generation datacenter platform.
This role involves end-to-end mechanical design, integration with electrical and thermal systems, and collaboration across hardware and manufacturing teams to bring a high-density, scalable system from concept to production.

Key Responsibilities:

Chassis & Enclosure Design
• Design datacenter-grade chassis and subcomponents with focus on structural integrity, modularity, and manufacturability.
• Ensure alignment with standard rack dimensions (e.g., 19"" EIA-310) and service access requirements.
Thermal & Airflow Design
• Design and simulate airflow for optimal thermal performance (fans, ducts, baffles).
• Integrate heat sinks, heat pipes, or liquid cooling solutions as needed.
• Run CFD simulations and assist in thermal validation.

Power & Cable Management
• Optimize layout for efficient cable routing and power subsystem integration.
• Design brackets and supports for power supplies, connectors, and cabling.

System Integration
• Collaborate with EE, systems, and PCB teams for placement and mechanical constraints.
• Define mounting and mechanical interfaces for PCBs, SSDs, fans, PSUs, etc.

Prototyping & Testing
• Support physical prototyping using CNC or 3D printing methods.
• Coordinate mechanical testing (vibration, shock, drop, and thermal validation).

Compliance & Safety
• Ensure mechanical design meets regulatory (UL, CE, RoHS) and safety standards.
• Design with serviceability, user safety, and EMI/EMC shielding in mind.

Documentation
• Generate and maintain 3D CAD models, 2D fabrication drawings, and BOMs.
• Provide clear, revision-controlled documentation for fabrication and assembly

What are the Mandatory skills and skill proficiencies required for this position?
o Proven experience designing datacenter or server chassis (2U–6U preferred).
o Expertise in CAD tools (SolidWorks, Creo, NX, or equivalent).
o Strong background in thermal and structural analysis (CFD, FEA).
o Familiarity with rack standards, server packaging, and airflow optimization.
o Knowledge of DFM/DFX, rapid prototyping, and sheet metal fabrication.
o Excellent communication and cross-functional collaboration skills.

What are the Optional skills and skill proficiencies for this position? 
o Experience with liquid cooling or high-power thermal solutions.
o Familiarity with EMC compliance in mechanical design.
o Prior work on high-density compute, storage, or networking enclosures